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Terminations Options

There are many different options to terminate the bus bar for system connections. Some factors to consider when selecting a termination type are current requirements, assembly ease, and system vibrations. The table below describes some of the most common methods.
 
No.
Termination Method
Typical current levels
Comments
1
Solder pin
< 11 A
Solder mounted directly on PCB.
2
Faston tab
< 10 A
Depending on plug type, can restrict conductor overall thickness.
3
Solder wire
Wire gauge dependent
Typically, wire is solder attached to hole in tab.
4
Wired lug
Wire gauge dependent
Connection is secured with screw, washer and nut. Can be suitable for high current applications.
5
Threaded fastener
> 100 A
Extended tabs with threaded holes for bolt or screw attachment. Typically used in high vibration applications.
6
Threaded stud
> 100 A
Tabs or taps with secured studs for washer and nut attachment. Typcially used in high vibration applications.
7
Threaded bushing
> 100 A
Tabs or taps with secured bushing for bolt attachment. Typically used in high vibration applications.
8
Mating connectors
As required
Various connector types can be implemented per request.