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CUSTOM BUSBARS

The unique construction of Bus Bars consisting of laminar conductor layers, thin dielectric and a variety of planar or three-dimensional shapes, allows for superior overall performance when compared to the performance of wiring harnesses. Below are the main benefits of Bussco bus bars.

FEATURES & BENEFITS:

Superior Electrical & Thermal Performance

  • High current and voltage capability
  • Large surface areas
  • Low inductance / impedance
  • Distributed capacitance
  • Grounding and shielding capability

Cost Performance Advantages

  • Denser packaging

Customized Designs for Ease of handling and Installation

  • Three dimensional shapes
  • Various bend angles
  • Integrated connectors & fasteners
  • Customer specific terminations

Protection Against Harsh Environments


CAPABILITIES:

Prototypes to Large Volumes

  • Engineering design support
  • Minimal tooling investment for protos
  • Hard tooling is used if required to lower costs

Mounting Holes & Fasteners

  • Standard and custom sizes available
  • Hardware installation-studs, nuts, fasteners

Conductor Material

  • Copper
  • Brass
  • Aluminium
  • Stainless, cold rolled, and galvanized steel

Conductor Size

  • Wide range of conductor thickness
  • Lengths up to 6.5' long
  • Widths are application specific

Insulation Material

  • Kapton
  • Mylar
  • Mylar/Tedlar
  • Nomex
  • FR4

Edge Sealing

  • Edge sealing-use of epoxy around edges
  • Pinch-bonding-insulation overlap is laminated
Terminations
  • Any shape desired usually fabricated as an integral portion of the conductor

Plating

  • Tin, gold and nickel standard
  • Other plating materials available

 

Bussco Design Guide | 493KB PDF
Bussco Sales Sheet | 493KB PDF